DTB TEST STANDS

Custom Test Stands

Contact DTB for all of your test stands needs.
Custom Test Stand

One of a kind to high-volume production

Dayton T. Brown, Inc.’s engineering and manufacturing staff understands that the quality of your product is critical to your mission’s success and profitability. Our test stands and systems are used by leading suppliers of industrial products, commercial aerospace components, and are widespread throughout military repair and overhaul depots around the world.

Our test stands and systems are manufactured to support hydraulic, fuel, pneumatic, and electro-mechanical components.

From one-off design testing to high volume production test stands, we will design the exact equipment that you need. Your project will have the backing of DTB’s dedicated team of test systems engineers, an AS9100 and ISO 9001 registered company, second-to-none customer service, and unsurpassed test stand manufacturing capabilities.

Example Test Stands

Model LE6000R

General Purpose Hydraulic Test System DTB’s Model LE 6000R General Purpose Hydraulic Test System is designed for the test and evaluation of a wide variety of hydraulic and electrohydraulic components at pressures up to 5,000 PSI. The LE 6000R Test System has three supply and return circuits, one leakage test circuit, and one static test circuit.

Performance Characteristics:

  • Supply pressure: 5,000 PSI maximum, independently adjustable on all circuits
  • Return pressure: 5,000 PSI maximum, independently adjustable on all circuits
  • Temperature: 160°F maximum

Fluid Test Circuits:

  • Circuit 1: 85 GPM maximum flow
  • Circuit 2: 40 GPM maximum flow
  • Circuit 3: 40 GPM maximum flow with bi-directional control
  • Leakage circuit: 4 GPM maximum flow
  • Static proof circuit: 0-10,000 PSIG (0-20,000 PSIG, optional)

Facility Input Requirements:

  • Electrical power: 120 VAC, 1-phase, 60 Hz, 15 Amp
  • Secondary power: 120 VAC, 1-phase, 60 Hz, 30 Amp (instrumentation)
  • Hydraulic: 100 GPM maximum, 5,250 PSIG maximum

Dimensions:

  • Hydraulic Console: 84 in. (W) x 48 in. (D) x 74 in. (H)
  • Electronic Console: 25 in. (W) x 36 in. (D) x 72 in. (H)

Model CP/S-6250

Remote Hydraulic Power Supply DTB’s Model CP/S-6250 Remote Hydraulic Power Supply is a self-contained hydraulic pump and fluid conditioning system designed to supply pressurized hydraulic fluid to remote hydraulic test stations.

Performance Characteristics:

  • Pressure: 500-5,000 PSIG, independently adjustable
  • Flow range: Up to 85 GPM at 4,000 PSIG, up to 60 GPM at 5,000 PSIG
  • Filtration: 3 μm absolute
  • Temperature: 100°F-160°F, independently adjustable

Facility Input Requirements:

  • Electrical power: 460 VAC, 3-phase, 360 Amp
  • Cooling water: 62 GPM at maximum power, 80°F inlet, 20 PSID

Dimensions:

  • Power Supply Console: 146 in. (W) x 65 in. (D) x 80 in. (H)
  • Remote Operator’s Panel: 14 in. (W) x 8 in. (D) x 12 in. (H)

Model A/F27T-10

Remote Hydraulic Power Supply DTB’s Model A/F27T-10 Hydraulic Component Test Stand is a self-contained high pressure test system designed for the manual and computer-aided test and evaluation of a wide variety of hydraulic components at operating pressures up to 8,000 PSI. The Model A/F27T-10 Hydraulic Component Test Stand contains two main hydraulic supply and return circuits, one pneumatic static circuit, and one hydraulic static proof circuit.

Performance Characteristics:

  • Supply pressure: 8,000 PSI maximum, independently adjustable on both circuits
  • Return pressures: 1,500 PSI maximum, independently adjustable on both circuits (3,000 PSIG maximum, optional)
  • Pneumatic static circuit: 0-8,000 PSIG
  • Static proof circuit: 0-16,000 PSIG

Facility Input Requirements:

  • Electrical power: 440-480 VAC, 3-phase, 60 Hz, 250 Amp
  • Cooling water: 135 GPM at 70°F maximum inlet temperature, 10 PSID minimum supply to return

Dimensions:

  • Hydraulic Console: 84 in. (W) x 48 in. (D) x 74 in. (H)
  • Electronic Console: 25 in. (W) x 36 in. (D) x 72 in. (H)

Model VP5005D

Hydraulic Pump and Motor Test Stand DTB’s Model VP5005D (50 HP) Hydraulic Pump and Motor Test Stand is part of a series designed for the automated procedural testing of rotating hydraulic components, such as aircraft pumps, motors, and power transfer units. The hydraulic power source is integral to the Test Stand, so there is no need to purchase a separate source. The Test Stand is also capable of testing non-rotating components, if desired.

Performance Characteristics:

  • Drive HP: 50 HP*
  • Drive speed: 16,500 RPM maximum
  • Flow ranges: Pumps – 20 GPM maximum; Motors – 15 GPM maximum
  • Operating pressures: Pump discharge – 5,000 PSIG maximum; Motor inlet – 6,000 PSIG maximum
  • Proof pressure: 6,000 PSIG maximum
  • Temperature: 275°F maximum

Facility Input Requirements:

  • Electrical power: lnverter – 460 VAC, 3-phase, 60 Hz, 65 Amp at full load, 110 Amp at 150%; Test Stand – 460 VAC, 3-phase, 60 Hz, 150 Amp at full load; Operator Console – 120 VAC, 1-phase, 60 Hz, 15 Amp
  • Pneumatic: 65-125 PSI shop air, 5 SCFM nominal, 40 SCFM peak
  • Cooling water: 35 GPM at 80°F at 20 PSID

Dimensions:

  • Test Stand: 66 in. (W) x 142 in. (D) x 82 in. (H)
  • Operator Console: 24 in. (W) x 29 in. (D) x 72 in. (H)

*Other available VP-series Test Stands: Model VP5015D (150 HP) and Model VP5025D (250 HP)