Lithium-ion Battery Testing Services

Testing Homepage | Contact DTB for more information about our battery testing services.
Close-up of a lithium-ion battery
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Whitepaper: Measurement Help Li-ion Batteries Last Longer DTB-Lion-Battery-Life.pdf | 154 Kb

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General Battery Testing overview: DTB_Battery-Testing.pdf | 739 Kb

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Battery testing for aviation and aerospace industries: DTB-Battery-Aero.pdf | 1.6 Mb

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Battery testing for transportation industries: DTB-Battery-Transport.pdf | 3.7 Mb

Our battery testing services include lithium-Ion battery safety, performance, fire and abuse, and UN transportation testing (UN/DOT 38.3)./p>

DTB tests to industry standards, including relevant MIL-STD specifications, IEEE/ANSI, EN, CISPR requirements, IEC 62133, UN/DOT 38.3, UL 2054, UL 2580, UL 1642, IEC 62660, ISO 12405, SAE J2380, SAE J2464, SAE J2929 for our diverse customer base.

Li-ion Battery Testing Services

DTB provides testing services to ensure the safety of Lithium Ion (Li-ion) batteries. While Li-ion batteries offer several advantages over conventional battery types, it’s important to test and validate Li-ion batteries and Li-ion powered devices to assure risks are mitigated.

As the automotive, heavy equipment, aerospace, defense, and aviation markets shift to EV, testing services also must shift to meet government compliance criteria while addressing new technological shifts. DTB provides a wide range of Li-ion testing services in order to support the changing landscape.

Battery Testing Inquiry:

Please use this form to tell us about your LI-ION Testing requirements, or call (800) 837-8456 (9-4 EST). A DTB technical sales representative will respond ASAP.

online form.

Military vehicle in electronic testing chamber

EMI/EMC Testing of a Battery as Installed in a System

Military vehicle in electronic testing chamber

Saltwater Testing

Comprehensive Testing

Some of the product types, systems, and applications we test:

  • Battery Packs
  • Chargers
  • Electric & Hybrid Vehicles
  • Primary Battery Systems (Alkaline, Lithium)
  • Service Disconnects
  • Super Capacitors
  • Wire Harnesses
  • Uninterruptible Power Supplies

Reliable Results

Testing performed by experienced professionals:

  • Abuse Testing
  • Ampacity
  • Application
  • Chemical Composition
  • Construction
  • Continuity
  • Continuous Charging
  • Crush
  • Dielectric Voltage Withstand
  • Enclosure Integrity
  • Fault Analysis
  • Fire Exposure
  • Hazardous Monitoring
  • Heating
  • HV Exposure
  • Insulation Resistance
  • Mold Stress-Relief Distortion
  • Pack Construction
  • Performance
  • Puncture
  • Rollover
  • Separator Shutdown
  • Thermal Stability

Test for Real!

Test your battery in real-world conditions. Analyze response and performance in a wide range of environmental simulations

  • Sand and Dust
  • Salt Fog
  • Immersion
  • Temperature/Humidity
  • Low Pressure (Altitude)
  • Thermal Vacuum
  • Fungus
Electric bus public transportation

Testing Services


  • ESD
  • RF Emissions
  • RF Immunity/Susceptibility
  • Overcharge
  • Export Electrical Transients
  • Imported Electrical Transients
  • Imbalanced Charging
  • Charge/Discharge Cycling
  • Forced Discharge
  • Limited Power Source
  • Steady Force
  • Capacitance
  • Short Circuit Test

Dynamics & Vibration

  • Vibration (including T5500 with extreme capability!)
  • Shock/Drop
  • Seismic

Engineering Services

  • Materials Analysis
  • Failure Analysis
  • Corrosion & Surface Evaluations